MULTIPLE-CHOICE QUESTIONS WITH ANSWERS RELATED TO FACTORY PLANNING AND LAYOUT
What is the primary objective of factory layout planning?
A) Minimize production costs
B) Maximize employee satisfaction
C) Optimize material flow and efficiency
D) Maximize profits for shareholders
Answer: C) Optimize material flow and efficiency
Which factor is NOT typically considered when designing a factory layout in India?
A) Labor laws and regulations
B) Environmental impact assessments
C) Cultural preferences of the workforce
D) Availability of transportation infrastructure
Answer: B) Environmental impact assessments
In India, which governmental authority is responsible for regulating factory layouts and ensuring compliance with safety standards?
A) Ministry of Environment, Forest and Climate Change
B) Ministry of Labour and Employment
C) Ministry of Corporate Affairs
D) Ministry of Commerce and Industry
Answer: B) Ministry of Labour and Employment
Which layout type is commonly used in Indian manufacturing industries due to its flexibility and adaptability to changes in production volume?
A) Process layout
B) Product layout
C) Cellular layout
D) Fixed-position layout
Answer: C) Cellular layout
What is a key advantage of using computer simulation in factory layout planning in India?
A) Reducing initial investment costs
B) Ensuring compliance with government regulations
C) Identifying potential bottlenecks and inefficiencies
D) Speeding up the construction process
Answer: C) Identifying potential bottlenecks and inefficiencies
When designing a factory layout in India, which factor is crucial for minimizing transportation costs and maximizing efficiency?
A) Proximity to raw material suppliers
B) Access to skilled labor
C) Availability of tax incentives
D) Proximity to tourist destinations
Answer: A) Proximity to raw material suppliers
Which layout principle focuses on arranging workstations and equipment to minimize unnecessary movements and improve productivity?
A) Lean manufacturing
B) Six Sigma
C) Kaizen
D) Just-in-time (JIT)
Answer: A) Lean manufacturing
In the context of factory layout design in India, what does the term “vastu shastra” refer to?
A) Environmental sustainability principles
B) Traditional architectural guidelines for harmony and prosperity
C) Government regulations on workplace safety
D) Modern ergonomic design principles
Answer: B) Traditional architectural guidelines for harmony and prosperity
Which layout strategy focuses on arranging production facilities in close proximity to the end market to reduce transportation costs and lead times?
A) Forward integration
B) Backward integration
C) Market proximity layout
D) Supply chain optimization
Answer: A) Forward integration
In India, which technological innovation has significantly influenced factory layout planning by enabling real-time monitoring and control of production processes?
A) Internet of Things (IoT)
B) Artificial Intelligence (AI)
C) Virtual Reality (VR)
D) Blockchain technology
Answer: A) Internet of Things (IoT)
Which government body in India is responsible for issuing licenses and permits for establishing new manufacturing facilities?
A) Ministry of Finance
B) Ministry of Micro, Small and Medium Enterprises
C) Reserve Bank of India
D) State Industrial Development Corporation
Answer: D) State Industrial Development Corporation
Which layout type is characterized by arranging workstations and equipment in a sequence that follows the steps of the manufacturing process?
A) Process layout
B) Product layout
C) Cellular layout
D) Hybrid layout
Answer: B) Product layout
What is the main advantage of implementing a flexible manufacturing system (FMS) in factory layout design in India?
A) Reduced labor costs
B) Improved safety standards
C) Increased production efficiency
D) Enhanced employee morale
Answer: C) Increased production efficiency
In India, which factor is often a significant consideration when selecting a location for a manufacturing facility?
A) Availability of recreational amenities
B) Proximity to international airports
C) Access to reliable power supply
D) Distance from cultural landmarks
Answer: C) Access to reliable power supply
Which layout principle emphasizes the arrangement of workstations and equipment based on the frequency of use or demand for products?
A) Value stream mapping
B) Demand-driven layout
C) Flow production
D) Pareto analysis
Answer: D) Pareto analysis
What role does the “Make in India” initiative play in influencing factory layout planning and design?
A) Promoting exports of finished goods
B) Encouraging foreign direct investment
C) Enhancing ease of doing business
D) Fostering domestic manufacturing capabilities
Answer: D) Fostering domestic manufacturing capabilities
Which layout strategy is characterized by grouping similar machines or processes together to streamline production flow and minimize material handling?
A) Group technology layout
B) Hybrid layout
C) Virtual layout
D) Random layout
Answer: A) Group technology layout
In India, what is the significance of complying with regulations related to land use and zoning laws when planning a factory layout?
A) Ensuring environmental sustainability
B) Securing access to government subsidies
C) Avoiding legal penalties and fines
D) Enhancing corporate social responsibility
Answer: C) Avoiding legal penalties and fines
Which layout type is suitable for industries in India that produce a wide variety of products in small batches?
A) Process layout
B) Product layout
C) Cellular layout
D) Fixed-position layout
Answer: A) Process layout
In India, what is a common challenge faced by manufacturers when implementing an automated factory layout?
A) Lack of technological expertise among workers
B) High import tariffs on automation equipment
C) Limited availability of advanced robotics
D) Government restrictions on artificial intelligence
Answer: A) Lack of technological expertise among workers
Which factor is NOT typically considered when designing a factory layout in India?
A) Local climate conditions
B) Availability of skilled labor
C) Proximity to transportation hubs
D) Cultural beliefs and superstitions
Answer: D) Cultural beliefs and superstitions
Which layout type is most suitable for industries in India that focus on mass production of standardized products?
A) Process layout
B) Product layout
C) Cellular layout
D) Fixed-position layout
Answer: B) Product layout
What is the primary purpose of conducting a time and motion study in the context of factory layout planning in India?
A) Identifying opportunities for automation
B) Estimating production costs
C) Improving worker efficiency
D) Ensuring compliance with labor laws
Answer: C) Improving worker efficiency
In India, which factor is often considered when designing the layout of a manufacturing facility to minimize disruptions due to monsoon seasons?
A) Implementation of flood control measures
B) Installation of backup power generators
C) Construction of elevated walkways
D) Utilization of water-resistant materials
Answer: A) Implementation of flood control measures
Which layout principle emphasizes the reduction of waste and optimization of resources through continuous improvement efforts?
A) Total Quality Management (TQM)
B) Six Sigma
C) Kaizen
D) Lean manufacturing
Answer: D) Lean manufacturing
In India, which government body is responsible for enforcing occupational health and safety standards in manufacturing facilities?
A) Ministry of Health and Family Welfare
B) Ministry of Labour and Employment
C) Ministry of Home Affairs
D) Ministry of Corporate Affairs
Answer: B) Ministry of Labour and Employment
Which layout strategy focuses on arranging production facilities close to suppliers to minimize transportation costs and lead times?
A) Market proximity layout
B) Forward integration
C) Backward integration
D) Just-in-time (JIT) layout
Answer: C) Backward integration
What is the primary objective of conducting a bottleneck analysis in the context of factory layout planning in India?
A) Identifying areas for cost reduction
B) Minimizing environmental impact
C) Optimizing production flow
D) Ensuring compliance with regulatory standards
Answer: C) Optimizing production flow
Which layout type is characterized by arranging workstations and equipment in a U-shape or L-shape to facilitate communication and collaboration among workers?
A) Process layout
B) Product layout
C) Cellular layout
D) Assembly line layout
Answer: D) Assembly line layout
In India, which factor is often considered when selecting a location for a manufacturing facility to facilitate export-oriented production?
A) Proximity to tourist attractions
B) Access to international airports
C) Availability of high-speed internet
D) Presence of luxury housing developments
Answer: B) Access to international airports
Which layout principle focuses on organizing workstations and equipment to minimize unnecessary movements and improve efficiency?
A) 5S methodology
B) Theory of Constraints
C) Total Productive Maintenance (TPM)
D) Single-minute exchange of dies (SMED)
Answer: A) 5S methodology
In India, what is a common consideration when designing a factory layout to accommodate the cultural diversity of the workforce?
A) Integration of religious shrines within the facility
B) Provision of designated prayer rooms
C) Installation of air conditioning in all work areas
D) Implementation of strict dress codes
Answer: B) Provision of designated prayer rooms
Which layout type is commonly used in Indian manufacturing industries due to its ability to facilitate the production of customized products with varying specifications?
A) Process layout
B) Product layout
C) Cellular layout
D) Fixed-position layout
Answer: C) Cellular layout
What is the primary purpose of conducting a risk assessment during factory layout planning in India?
A) Identifying potential hazards and implementing preventive measures
B) Estimating the return on investment for the project
C) Ensuring compliance with taxation laws
D) Evaluating the feasibility of outsourcing production
Answer: A) Identifying potential hazards and implementing preventive measures
In India, which layout strategy focuses on consolidating multiple manufacturing processes into a single location to reduce overhead costs?
A) Centralization layout
B) Decentralization layout
C) Hybrid layout
D) Outsourcing layout
Answer: A) Centralization layout
What is the primary benefit of using computer-aided design (CAD) software in factory layout planning in India?
A) Streamlining communication between stakeholders
B) Minimizing the risk of construction errors
C) Enhancing employee morale
D) Reducing energy consumption
Answer: B) Minimizing the risk of construction errors
Which layout principle focuses on organizing workstations and equipment to minimize the time required to set up and switch between different production tasks?
A) Total Quality Management (TQM)
B) Single-minute exchange of dies (SMED)
C) Lean manufacturing
D) Just-in-time (JIT) production
Answer: B) Single-minute exchange of dies (SMED)
In India, which government body is responsible for promoting investment in the manufacturing sector and facilitating industrial growth?
A) Securities and Exchange Board of India (SEBI)
B) National Institute of Industrial Engineering (NITIE)
C) Ministry of Commerce and Industry
D) Federation of Indian Chambers of Commerce and Industry (FICCI)
Answer: C) Ministry of Commerce and Industry
Which layout type is characterized by arranging workstations and equipment in a straight line to facilitate the flow of materials and minimize handling time?
A) Process layout
B) Product layout
C) Cellular layout
D) Fixed-position layout
Answer: B) Product layout
In India, which factor is often considered when selecting a location for a manufacturing facility to minimize transportation costs?
A) Proximity to historical landmarks
B) Access to inland waterways
C) Availability of skilled labor
D) Distance from major highways and railroads
Answer: D) Distance from major highways and railroads
Which layout principle emphasizes the importance of organizing workstations and equipment to minimize the distance traveled by workers and materials?
A) Value stream mapping
B) Demand-driven layout
C) Flow production
D) Spatial layout optimization
Answer: A) Value stream mapping
In India, what is the primary purpose of conducting a feasibility study before finalizing a factory layout design?
A) Assessing the economic viability of the project
B) Ensuring compliance with building codes
C) Determining the aesthetic appeal of the facility
D) Identifying potential competitors in the market
Answer: A) Assessing the economic viability of the project
Which layout type is commonly used in Indian manufacturing industries to group similar processes together to improve efficiency and reduce setup times?
A) Process layout
B) Product layout
C) Cellular layout
D) Fixed-position layout
Answer: A) Process layout
What is the primary advantage of implementing a just-in-time (JIT) production system in factory layout design in India?
A) Minimizing inventory holding costs
B) Maximizing economies of scale
C) Reducing lead times for product delivery
D) Enhancing product quality and consistency
Answer: A) Minimizing inventory holding costs
In India, which government body is responsible for setting minimum wages and regulating working hours in manufacturing facilities?
A) Ministry of Labour and Employment
B) Ministry of Home Affairs
C) Ministry of Corporate Affairs
D) Ministry of Commerce and Industry
Answer: A) Ministry of Labour and Employment
Which layout principle focuses on organizing workstations and equipment to facilitate a smooth and continuous flow of materials and information?
A) Theory of Constraints
B) Total Quality Management (TQM)
C) Just-in-time (JIT) production
D) Lean manufacturing
Answer: D) Lean manufacturing
In India, what is a common challenge faced by manufacturers when implementing a decentralized layout strategy?
A) Limited access to raw materials
B) Difficulty in coordinating production activities
C) High transportation costs
D) Compliance with environmental regulations
Answer: B) Difficulty in coordinating production activities
Which layout type is suitable for industries in India that produce large and bulky products such as automobiles and heavy machinery?
A) Process layout
B) Product layout
C) Cellular layout
D) Fixed-position layout
Answer: D) Fixed-position layout
What is the primary benefit of using simulation software in factory layout planning in India?
A) Minimizing construction costs
B) Optimizing energy efficiency
C) Identifying potential production bottlenecks
D) Enhancing employee satisfaction
Answer: C) Identifying potential production bottlenecks
In India, which layout strategy focuses on organizing workstations and equipment to facilitate rapid changes in production volume and product mix?
A) Flexible manufacturing layout
B) Mass production layout
C) Batch production layout
D) Job shop layout
Answer: A) Flexible manufacturing layout
